The Polaris RZR 800 has built a solid reputation for its durability, off-road prowess, and fun-to-drive character. But like any capable machine, it can be transformed from great to exceptional with the right upgrades. Whether you're looking to boost performance, increase comfort, or enhance safety, there are countless aftermarket modifications available. Here’s a breakdown of the top mods and upgrades to help you unlock the full potential of your RZR 800.
1. Suspension Upgrades
Off-road trails are unpredictable—rocks, ruts, and dips can test even the toughest suspension. Upgrading your Polaris RZR 800’s suspension system is one of the first steps to improving ride quality and handling. High-performance shocks, adjustable control arms, and long-travel suspension kits allow for better ground clearance and smoother rides over rough terrain. These upgrades can reduce fatigue on longer trips and provide the control needed for more aggressive riding styles.
2. Performance Exhaust Systems
If you want to hear and feel the difference in your RZR 800, installing a performance exhaust is a game changer. Aftermarket exhaust systems not only provide a deep, aggressive sound but also boost horsepower and torque. Lightweight materials such as aluminum or stainless steel reduce overall vehicle weight and improve throttle response. Combined with a fuel tuner or ECU upgrade, this mod maximizes engine performance.
3. Lighting System: Illuminate Your Ride
One of the most important and practical upgrades for your Polaris RZR 800 is the lighting system. Stock halogen headlights may not offer enough visibility for night rides or low-light conditions. Upgrading to high-brightness Polaris rzr LED headlights or light bars dramatically improves trail visibility and overall safety. LED lights offer a whiter, more focused beam and longer lifespan compared to halogen. Many LED kits come with plug-and-play designs, making installation easy. For extra trail illumination, consider adding rock lights, rear chase lights, and brake/tail light upgrades. Not only do these lighting enhancements improve safety and style, but they also ensure you're seen by other riders in dusty or dark conditions.
4. Tires and Wheels
The stock tires on the RZR 800 are capable, but terrain-specific tires can make a massive difference in traction and performance. For mud riding, deep-lugged mud tires provide the grip you need. Sand tires with paddle-style treads are perfect for dunes, while all-terrain tires are great for riders who tackle a variety of surfaces. Pair these with durable aftermarket wheels and beadlock rims for added strength and style.
5. Skid Plates and Armor
Protecting the underside of your RZR 800 is essential when riding in rocky or forested environments. Aftermarket skid plates made from UHMW or aluminum shield your vehicle’s vulnerable components like the engine, transmission, and fuel tank. Adding rock sliders and front/rear bumpers gives your ride extra protection and peace of mind in harsh off-road conditions.
6. Storage and Utility Add-ons
For riders who love exploring for hours, additional storage and utility solutions make all the difference. Cargo boxes, overhead bags, and bed extenders provide secure space for gear, tools, and supplies. If you use your RZR 800 for work or hunting, a winch, gun rack, or snow plow kit adds function and versatility to your machine.
With the right combination of upgrades, the Polaris RZR 800 transforms into a customized off-road powerhouse that’s ready for any challenge. From improved lighting and protection to performance enhancements and comfort features, these top mods help you get the most out of every adventure. Whether you're cruising scenic trails or pushing through rugged terrain, upgrading your RZR 800 ensures you ride smarter, safer, and harder.
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